Insulated 100% Polyester Jackets & Outerwear

100% polyester is a premier choice for insulated outerwear due to its exceptional durability and moisture-management properties. Unlike natural fibres, polyester does not absorb significant amounts of water, meaning an insulated jacket made from this material remains lightweight and retains its thermal properties even in damp conditions. It is also highly resistant to shrinking and stretching, ensuring that the garment maintains its professional fit over time. For those requiring high-performance gear, polyester provides the necessary windproof and waterproof barriers while allowing for breathable comfort during physical activity.

Yes, many of the insulated coats in our collection are specifically designed for customisation. Look for features such as 'concealed zip access' in the product descriptions; this allows embroiderers to access the outer fabric without stitching through the inner lining or insulation. This ensures the integrity of the waterproof and thermal layers remains intact. Whether you are looking for an insulated workwear jacket for your crew or a branded insulated gilet for promotional events, our 100% polyester options provide a smooth, stable surface that is perfect for high-quality embroidery or heat transfer printing.

The primary difference lies in the construction and intended use. An insulated shell jacket typically combines a waterproof outer layer with a thin, high-efficiency thermal lining, offering protection against wind and rain while remaining streamlined. In contrast, a padded or 'puffer' style jacket, such as an insulated bomber jacket, features thicker layers of synthetic polyester fill to create loft and trap more heat. While both provide excellent warmth, the shell jacket is often preferred for active use where mobility is key, whereas the padded jacket is ideal for maximum heat retention in static or extremely cold environments.

To maintain the performance of a waterproof insulated jacket, it is important to follow the care instructions provided by the manufacturer. Generally, 100% polyester garments are easy to care for and can be machine washed on a gentle cycle. It is recommended to use a technical cleaner rather than standard detergents, which can strip away the durable water repellent (DWR) coating. Avoid fabric softeners, as these can clog the pores of breathable fabrics. Periodic re-treatment with a spray-on or wash-in proofer can also help maintain the water-beading properties of the outer shell, ensuring long-lasting protection.